PRELIMINARY INVESTIGATION OF CASTOR-OIL ADHESION ON ALUMINIUM
THROUGH SINGLE-LAP TESTS
Adhesion; Castor-oil polyurethane; Mechanical Properties; Single-
Lap; Biofoam.
This work investigates the adhesion of a castor-oil-based polyurethane (PU)
biofoam to aluminium surfaces. The apparent shear strength of single-lap joints is
assessed following the ASTM standard D1002. 3D-printed moulds were developed for
sample preparation. The study evaluates two different bonding strategies related to
resin curing: (1) Simple Cure and (2) Co-Cure with Adhesive Layer. The Simple Curing
method is conducted by expanding the PU biofoam in the mould cavity in contact with
the aluminium sheets. In the second method, a layer of castor-oil PU is previously
applied on the internal aluminium surfaces before pouring the PU foam admixture. The
foaming process thus occurs inside the mould as in (2), with the additional co-cure of
the adhesive PU layer on the aluminium sheets. This study is motivated by a subsequent
study on foam-core sandwich panels, in which the best face-core bonding strategy will
be used.